Porosity

Porosity refers to the presence of voids or spaces within a solid material. In the context of prosthodontics, it specifically pertains to the presence of small cavities or air bubbles within a cast metal alloy. These defects can vary in size, distribution, and number, and are generally undesirable because they compromise the integrity and mechanical properties of the cast restoration.

 Causes of Porosity Defects

Porosity in castings can arise from several factors, including:

1. Incomplete Burnout of the Investment Material: If the wax pattern used to create the mold is not completely removed by the investment material during the burnout process, gases can become trapped and leave pores as the metal cools and solidifies.
2. Trapped Air Bubbles: Air can become trapped in the investment mold during the mixing and pouring of the casting material. If not properly eliminated, these air bubbles can lead to porosity when the metal is cast.
3. Rapid Cooling: If the metal cools too quickly, the solidification process may not be complete, leaving small pockets of unsolidified metal that shrink and form pores as they solidify.
4. Contamination: The presence of contaminants in the metal alloy or investment material can also lead to porosity. These contaminants can react with the metal, forming gases that become trapped and create pores.
5. Insufficient Investment Compaction: If the investment material is not packed tightly around the wax pattern, small air spaces may remain, which can become pores when the metal is cast.
6. Gas Formation During Casting: Certain reactions between the metal alloy and the investment material or other substances in the casting environment can produce gases that become trapped in the metal.
7. Metal-Mold Interactions: Sometimes, the metal can react with the mold material, resulting in gas formation or the entrapment of mold material within the metal, which then appears as porosity.
8. Incorrect Spruing and Casting Design: Poorly designed sprues can lead to turbulent metal flow, causing air entrapment and subsequent porosity. Additionally, a complex casting design may result in areas where metal cannot flow properly, leading to incomplete filling of the mold and the formation of pores.

 Consequences of Porosity Defects

The presence of porosity in a cast restoration can have several negative consequences:

1. Reduced Strength: The pores within the metal act as stress concentrators, weakening the material and making it more prone to fracture or breakage under functional loads.
2. Poor Fit: The pores can prevent the metal from fitting snugly against the prepared tooth, leading to a poor marginal fit and potential for recurrent decay or gum irritation.
3. Reduced Biocompatibility: The roughened surfaces and irregularities created by porosity can harbor plaque and bacteria, which can lead to peri-implant or periodontal disease.
4. Aesthetic Issues: In visible areas, porosity can be unsightly, affecting the overall appearance of the restoration.
5. Shortened Service Life: Prosthodontic restorations with porosity defects are more likely to fail prematurely, requiring earlier replacement.
6. Difficulty in Polishing and Finishing: The presence of porosity makes it challenging to achieve a smooth, polished finish, which can affect the comfort and longevity of the restoration.

 Prevention and Management of Porosity

To minimize porosity defects in prosthodontic castings, the following steps can be taken:

1. Proper Investment Technique: Carefully follow the manufacturer's instructions for mixing and investing the wax pattern to ensure complete burnout and minimize trapped air bubbles.
2. Slow and Controlled Cooling: Allowing the metal to cool slowly and uniformly can help to reduce the formation of pores by allowing gases to escape more easily.
3. Pre-casting De-gassing: Some techniques involve degassing the investment mold before casting to remove any trapped gases.
4. Cleanliness: Ensure that the metal alloy and investment materials are free from contaminants.
5. Correct Casting Procedure: Use proper casting techniques to reduce turbulence and ensure a smooth flow of metal into the mold.
6. Appropriate Casting Design: Design the restoration with proper spruing and a simple, well-thought-out pattern to allow for even metal flow and minimize trapped air.
7. Proper Casting Conditions: Control the casting environment to reduce the likelihood of gas formation during the casting process.
8. Inspection and Quality Control: Carefully inspect the cast restoration for porosity under magnification and radiographs before it is delivered to the patient.
9. Repair or Replacement: When porosity defects are detected, they may be repairable through techniques such as metal condensation, spot welding, or adding metal with a pin connector. However, in some cases, the restoration may need to be recast to ensure optimal quality.

Bevels are the angulation which is made by 2 surfaces of a prepared tooth which is other than 90 degrees. Bevels are given at various angles depending on the type of material used for restoration and the purpose the material serves.

Any abrupt incline between the 2 surfaces of a prepared tooth or between the cavity wall and the Cavo surface margins in the prepared cavity

Bevels are the variations which are created during tooth preparation or cavity preparation to help in increased retention and to prevent marginal leakage.
It is seen that in Bevels Occlusal cavosurface margin needs to be 40 degrees which seals and protects enamel margins from leakage and the Gingival Cavo surface margin should be 30 degrees to remove the unsupported enamel rods and produce a sliding fit or lap joint useful in burnishing gold.


Types or Classification of Bevels based on the Surface they are placed on:

Classification of Bevels based on the two factors – Based on the shape and tissue surface involved and Based on the surface they are placed on –

Based on the shape and tissue surface involved:

1. Partial or Ultra short bevel
2. Short Bevel
3. Long Bevel
4. Full Bevel
5. Counter Bevel
6. Reverse / Minnesota Bevel

Partial or Ultra Short Bevel:

Beveling which involves less than 2/3rd of the Enamel thickness. This is not used in Cast restorations except to trim unsupported enamel rods from the cavity borders.

Short Bevel:

Entire enamel wall is included in this type of Bevel without involving the Dentin. This bevel is used mostly with Class I alloys specially for type 1 and 2. It is used in Cast Gold restoration

Long Bevel:

Entire Enamel and 1/2 Dentin is included in the Bevel preparation. Long Bevel is most frequently used bevel for the first 3 classes of Cast metals. Internal boxed- up resistance and retention features of the preparation are preserved with Long Bevel.

Full Bevel:

Complete Enamel and Dentinal walls of the cavity wall or floor are included in this Bevel. It is well reproduced by all four classes of cast alloys, internal resistance and retention features are lost in full bevel. Its use is avoided except in cases where it is impossible to use any other form of bevel .

Counter Bevel:

It is used only when capping cusps to protect and support them, opposite to an axial cavity wall , on the facial or lingual surface of the tooth, which will have a gingival inclination facially or lingually.

There is another type of Bevel called the Minnesota Bevel or the Reverse Bevel, this bevel as the name suggest is opposite to what the normal bevel is and it is mainly used to improve retention in any cavity preparation

If we do not use functional Cusp Bevel –

1. It Can cause a thin area or perforation of the restoration borders
2. May result in over contouring and poor occlusion
3. Over inclination of the buccal surface will destroy excessive tooth structure reducing retention

Based on the surface they are placed on:

1. Gingival bevel
2. Hollow ground bevel
3. Occlusal bevel or Functional cusp bevel

Gingival bevel:

1. Removal of Unsupported Enamel Rods.
2. Bevel results in 30° angle at the gingival margin that is burnishable because of its angular design.
3. A lap sliding fit is produced at the gingival margin which help in improving the fit of casting in this region.
4. Inlay preparations include of two types of bevel Occlusal bevel Gingival bevel

Hollow Ground (concave) Bevel: Hollow ground bevel allows more space for bulk of cast metal, a design feature needed in special preparations to improve material’s castability retention and better resistance to stresses. These bevels are ideal for class IV and V cast materials. This is actually an exaggerated chamfer or a concave beveled shoulder which involves teeth greater than chamfer and less than a beveled shoulder. The buccal slopes of the lingual cusps and the lingual slope of the buccal cusps should be hollow ground to a depth of at least 1 mm.

Occlusal Bevel:

1. Bevels satisfy the requirements for ideal cavity walls.
2. They are the flexible extensions of a cavity preparation , allowing the inclusion of surface defects , supplementary grooves , or other areas on the tooth surface.
3. Bevels require minimum tooth involvement and do not sacrifice the resistance and retention for the restoration
4. Bevels create obtuse-angled marginal tooth structure, which is bulkiest and the strongest configuration of any marginal tooth anatomy, and produce an acute angled marginal cast alloy substance which allows smooth burnishing for alloy.

Functional cusp Bevel:

An integral part of occlusal reduction is the functional cusp bevel. A wide bevel placed on the functional cusp provides space for an adequate bulk of metal in an area of heavy occlusal contact.

Understanding the anatomical considerations for upper (maxillary) and lower (mandibular) dentures is crucial for successful denture fabrication and fitting. Proper knowledge of stress-bearing areas, retentive areas, and relief areas helps in achieving optimal retention, stability, and comfort for the patient.

Maxilla

Stress Bearing Areas

• Primary Stress Bearing Area:

  • Residual Alveolar Ridge: The primary area where the forces of mastication are transmitted.

• Secondary Stress Bearing Areas:

  • Rugae: The folds in the anterior hard palate that provide additional support.
  • Anterior Hard Palate: The bony part of the roof of the mouth.
  • Maxillary Tuberosity: The rounded area at the back of the maxilla that aids in support.

• Tertiary Stress Bearing Area and Secondary Retentive Area:

  • Posteriolateral Part of Hard Palate: Provides additional support and retention.

Relieving Areas

• Incisive Papilla: A small elevation located behind the maxillary central incisors; important to relieve pressure.
• Mid Palatine Raphe: The midline ridge of the hard palate; should be relieved to avoid discomfort.
• Cuspid Eminence: The bony prominence associated with the canine teeth; requires relief.
• Fovea Palatine: Small depressions located posterior to the hard palate; should be considered for relief.

Primary Retentive Area

• Posterior Palatal Seal Area: The area at the posterior border of the maxillary denture that aids in retention by creating a seal.

Mandible

Stress Bearing Areas

• Primary Stress Bearing Area:

  • Buccal Shelf Area: The area between the residual ridge and the buccal vestibule; provides significant support.

• Secondary Stress Bearing Area:

  • Slopes of Edentulous Ridge: The inclined surfaces of the residual ridge that can bear some stress.

Retentive Areas

• Primary Retentive and Primary Peripheral Seal Area:

  • Retromolar Pad: The area behind the last molar that provides retention and support.

• Secondary Peripheral Seal Area:

  • Anterior Lingual Border: The area along the anterior border of the lingual vestibule that aids in retention.

Relief Areas

• Crest of Residual Ridge: The top of the ridge should be relieved to prevent pressure sores.
• Mental Foramen: The opening for the mental nerve; should be avoided to prevent discomfort.
• Mylohyoid Ridge: The bony ridge along the mandible that may require relief.

Posterior Palatal Seal (PPS)

The posterior palatal seal is critical for ensuring a complete seal, which enhances the retention of the maxillary denture.

Functions of the Posterior Palatal Seal

• Displacement of Soft Tissues: Slightly displaces the soft tissues at the distal end of the denture to ensure a complete seal.
• Prevention of Food Ingress: Prevents food and saliva from entering beneath the denture base.
• Control of Impression Material: Prevents excess impression material from running down the patient's throat.

Vibrating Lines

• Vibrating Line: An imaginary line that passes from one pterygomaxillary notch to the other, located 2 mm in front of the fovea palatine, always on the soft palate. The distal end of the denture should be positioned 1-2 mm posterior to this line.

• Anterior Vibrating Line:

  • Located at the junction between the immovable tissues of the hard palate and the slightly movable tissues of the soft palate.
  • Identified by asking the patient to say "ah" in short vigorous bursts or performing the Valsalva maneuver.
  • The line has a cupid bow shape.

• Posterior Vibrating Line:

  • Located at the junction of the soft palate that shows limited movement and the soft palate that shows marked movement.

Impression making is a critical step in prosthodontics and orthodontics, as it captures the details of the oral cavity for the fabrication of dental prostheses. There are several techniques for making impressions, each with its own principles and applications. Here, we will discuss three primary impression-making techniques: Mucostatic, Mucocompressive, and Selective Pressure Impression Techniques.

1. Mucostatic or Passive Impression Technique

• Proposed by: Richardson and Henry Page
• Materials Used: Plaster of Paris and Alginate
• Key Features:
  • Relaxed Condition: Records the oral mucous membrane and jaws in a normal, relaxed condition.
  • Tray Design: Utilizes an oversized tray to accommodate the relaxed tissues.
  • Tissue Contact: Achieves intimate contact of the tissues with the denture base, which enhances stability.
  • Peripheral Seal: This technique has a poor peripheral seal, which can affect retention.
  • Outcome: The resulting denture will have good stability but poor retention due to the lack of a proper seal.

2. Mucocompressive Impression Technique

• Proposed by: Carole Jones
• Materials Used: Impression compound and Zinc Oxide Eugenol (ZoE)
• Key Features:
  • Functional Recording: Records the oral tissues in a functional and displaced form, capturing the active state of the tissues.
  • Retention: Provides good retention due to the compression of the tissues during the impression process.
  • Displacement Issues: Dentures made using this technique may tend to get displaced due to tissue rebound when the tissues return to their resting state after the impression is taken.

3. Selective Pressure Impression Technique

• Proposed by: Boucher
• Materials Used: Special tray with Zinc Oxide Eugenol (ZoE) wash impression
• Key Features:
  • Stress Distribution: Loads acting on the denture are transmitted to the stress-bearing areas of the oral tissues.
  • Tray Design: A special tray is designed such that the tissues contacted by the tray are recorded under pressure, while the tissues not contacted by the tray are recorded in a state of rest.
  • Balanced Recording: This technique allows for a more balanced impression, capturing both the functional and relaxed states of the oral tissues.

Concepts Proposed to Attain Balanced Occlusion

Balanced occlusion is a critical aspect of complete denture design, ensuring stability and function during mastication and speech. Various concepts have been proposed over the years to achieve balanced occlusion, each contributing unique insights into the arrangement of artificial teeth. Below are the key concepts:

I. Concepts for Achieving Balanced Occlusion

1. Gysi's Concept (1914)

• Overview: Gysi suggested that arranging 33° anatomic teeth could enhance the stability of dentures.
• Key Features:
  • The use of anatomic teeth allows for better adaptation to various movements of the articulator.
  • This arrangement aims to provide stability during functional movements.

2. French's Concept (1954)

• Overview: French proposed lowering the lower occlusal plane to increase the stability of dentures while achieving balanced occlusion.
• Key Features:
  • Suggested inclinations for upper teeth:
    • Upper first premolars: 5° inclination
    • Upper second premolars: 10° inclination
    • Upper molars: 15° inclination
  • This arrangement aims to enhance the occlusal relationship and stability of the denture.

3. Sear's Concept

• Overview: Sears proposed balanced occlusion for non-anatomical teeth.
• Key Features:
  • Utilized posterior balancing ramps or an occlusal plane that curves anteroposteriorly and laterally.
  • This design helps maintain occlusal balance during functional movements.

4. Pleasure's Concept

• Overview: Pleasure introduced the concept of the "Pleasure Curve" or the posterior reverse lateral curve.
• Key Features:
  • This curve aids in achieving balanced occlusion by allowing for better distribution of occlusal forces.
  • It enhances the functional relationship between the upper and lower dentures.

5. Frush's Concept

• Overview: Frush advised arranging teeth in a one-dimensional contact relationship.
• Key Features:
  • This arrangement should be reshaped during the try-in phase to obtain balanced occlusion.
  • Emphasizes the importance of adjusting the occlusal surfaces for optimal contact.

6. Hanau's Quint

• Overview: Rudolph L. Hanau proposed nine factors that govern the articulation of artificial teeth, known as the laws of balanced articulation.
• Nine Factors:
  • Horizontal condylar inclination
  • Protrusive incisal guidance
  • Relative cusp height
  • Compensating curve
  • Plane of orientation
  • Buccolingual inclination of tooth axis
  • Sagittal condylar pathway
  • Sagittal incisal guidance
  • Tooth alignment
• Condensation: Hanau later condensed these nine factors into five key principles for practical application.

7. Trapozzano's Concept of Occlusion

• Overview: Trapozzano reviewed and simplified Hanau's quint and proposed his triad of occlusion.
• Key Features:
  • Focuses on the essential elements of occlusion to streamline the process of achieving balanced occlusion.

II. Monoplane or Non-Balanced Occlusion

Monoplane occlusion is characterized by an arrangement of teeth that serves a specific purpose. It includes the following concepts:

• Spherical Theory: Proposes that the occlusal surfaces should be arranged in a spherical configuration to facilitate movement.
• Organic Occlusion: Focuses on the natural relationships and movements of the jaw.
• Occlusal Balancing Ramps for Protrusive Balance: Utilizes ramps to maintain balance during protrusive movements.
• Transographics: A method of analyzing occlusal relationships and movements.

Sears' Occlusal Pivot Theory

• Overview: Sears also proposed the occlusal pivot theory for monoplane or balanced occlusion, emphasizing the importance of a pivot point for functional movements.

III. Lingualized Occlusion

• Overview: Proposed by Gysi, lingualized occlusion involves positioning the maxillary posterior teeth to occlude with the mandibular posterior teeth, enhancing stability and function.
• Key Features:
  • The maxillary teeth are positioned more centrally, while the mandibular teeth are positioned buccally.
  • This arrangement allows for better functional balance and esthetics.

Anatomy of Maxilary Edentulous Ridge

LIMITING STRUCTURES

A) Labial & buccal frenum

- Fibrous band covered by mucous membrane.

- A v-shaped notch (labial notch) should be provided very carefully which should be narrow but deep enough to avoid interference

- Buccal frenum has the attachment of following muscles; levator anguli 

- It needs greater clearance on buccal flange of the denture (shallower and wider) than the labial frenum.

B) Labial & buccal vestibule (sulcus)

- Labial sulcus is bounded on one side by the teeth, gingiva and residual alveolar ridge and on the outer side by lips.

- Buccal sulcus extends from buccal frenum anteriorly to the hamular notch posteriorly.

- The size of the vestibule is dependant upon:

i) Contraction of buccinator muscle.

ii) Position of the mandible.

iii) Amount of bone loss in maxilla.

C) Hamular notch

It is depression situated between the maxillary tuberosity and the hamulus of the medial pterygoid plate. It is a soft area of loose connective tissue.

- it houses the disto-lateral termination of the denture.

- Aids in achieving posterior palatal seal.

- Overextension causes soreness.

- Underextension poor retention

D) Posterior palatal seal area (post-dam)

It is a soft tissue area at or beyond the junction of the hard and soft palates on which pressure within physiological limits can be applied by a complete denture to aid in its retention.

Extensions:

1. Anteriorly – Anterior vibrating line

2. Posteriorly – Posterior vibrating line

3. Laterally – 3-4 mm anterolateral to hamular notch

SUPPORTING STRUCTURES

 A) Primary stress bearing area / Supporting area

1. Posterior part of the palate

2. Posterolateral part of the residual alveolar ridge

B) Secondary stress bearing area / Supporting area

1. The palatal rugae area
2. Maxillary tuberosity

 RELIEF AREAS

A) Incisive papilla

- Midline structure situated behind the central incisors.

- It is an exit point of nasopalatine nerves and vessels.

- It should be relieved if not, the denture will compress the nerve or vessels and lead to necrosis of the distributing areas and paresthesia of anterior palate.

B) Mid-palatine raphe

 - Extends from incisive papilla to distal end of hard palate.

- Median suture area covered by thin submucosa

- Relief is to be provided as it is supposed to be the most sensitive part of the palate to pressure

 C) Crest of the residual alveolar ridge

 D) Fovea palatinae

Few areas like the cuspid eminence , fovea palatinae and torus palatinus may be relieved according to condition required.